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DK15EG-05 Black Insulating Coating Powder
- DK15EG-05 Coating Powder
- Black, insulating, epoxy based
- Gasohol resistant, for automotive fuel pump motor armatures
Product Description
DK15EG-05 Black is an epoxy based coating powder developed for the insulation of motor armatures and stators. It offers cut-through temperature resistance and is flex-fuel (unleaded gasoline and methanol) resistant. DK15EG-05 Black is designed to be applied by an electrostatic fluid bed process, offering a fast cure in an induction coil curing process. Particle size is tailored to provide low dusting levels.
DK15EG-05 is flex-fuel (gasohol, gasoline/ethanol blend) resistant, Class F-rated epoxy powder coating for slot insulation of automotive fuel pump motor armatures and stators. It works extremely well for both AC and DC electric motors, including those used for in-tank fuel pumps. The coating provides superior flex fuel resistance, edge coverage, and high impact strength. High cut through temperature serves to protect the motor even at high operating temperatures. DK15EG-05 is designed for electrostatic fluid bed application, and DK15EG-05 is tested and qualified for UL EIS 1446 155°C (Class F) rating.
DK15EG-05 is available in both black and green color. It is black in color, though DK15EG-05 Green is the green color version of DK15EG-05 Black. Both versions have been used for over 20 years by major manufacturers of automotive enclosures, fuel pumps, windshield wipers, seat adjusters, and other, DK15EG-05 provides a smooth surface appearance with high edge coverage. Particle size is optimized for high productivity on an electrostatic fluidized bed coating process including Braun Sondermaschinen.
Advantages of DK15EG-05 for Slot Insulation
- Flex-fuel resistant, suitable for exposure to automotive fluids
- A high pickup powder, it provides high productivity on Braun Sondermaschinen and other electrostatic fluidized bed machines
- Permits the use of more copper in the slots allowing for smaller, higher-power motors
- Reduced copper waste compared to slot liners since the winding does not need to go up and over the liner
- Excellent moisture resistance, even in high temperatures and corrosive conditions
- A high-productivity coating powder, used for decades in the manufacture of fuel pump assemblies
Typical applications and uses of DK15EG-05 Black or Green include:
- Slot Insulation of AC and DC Motor Armatures
- Slot Insulation of Stators
- Slot Insulation of Motor Armatures in Fuel Pump Motors
- It has also been tested successfully for hairpin coating of 400V electric motors
This product is no longer available. Some alternatives for armature and stator coating powders are:
Technical Specifications
| General Properties | |||||||
| Chemistry Type | Epoxy | ||||||
| Color Color The color | Black | ||||||
| Density (g) | 0.74/0.67 g/cm3 | ||||||
| Process Method | Epoxy Coating Powders | ||||||
| Specific Gravity Specific Gravity Specific gravity (SG) is the ratio of the density of a substance to the density of a reference substance; equivalently, it is the ratio of the mass of a substance to the mass of a reference substance for the same given volume. For liquids, the reference substance is almost always water (1), while for gases, it is air (1.18) at room temperature. Specific gravity is unitless. | 1.75 | ||||||
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| Electrical Properties | |||||||
| Cut Through Temperature Cut Through Temperature the thermal resistance temperature/ durability | 345 °C | ||||||
| Dielectric Strength Dielectric Strength Dielectric strength is measured in kV per mm and is calculated by the Breakdown voltage divided by the thickness of the tested material. Those two properties go hand in hand and while Breakdown voltage is always thickness dependent, dielectric strength is a general material property. As an example, the dielectric strength of Polyimide is 236 kV/mm. If we place 1mm of Polyimide between two electrodes, it will act as an insulator until the voltage between the electrodes reaches 236 kV. At this point it will start acting as a good conductor, causing sparks, potential punctures and current flow. | 1010 kV/mm | ||||||
| Mechanical Properties | |||||||
| Edge Coverage | 40 % | ||||||
| Thermal Properties | |||||||
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| Glass Plate Flow Glass Plate Flow Glass plate flow determines the flow distance of thermosetting epoxies, resins or coating powders on a smooth inclined glass surface in a certain time and temperature. This value is the distance in millimetres from the upper point of the original position of the pellet to the point of extreme flow. Typically measured at 150°C but please check the TDS for more info | 22/20 mm | ||||||
| UL 94 Rating UL 94 Rating Flammability rating classification. It determines how fast a material burns or extinguishes once it is ignited. HB: slow burning on a horizontal specimen; burning rate less than 76 mm/min for thickness less than 3 mm or burning stops before 100 mm V-2: burning stops within 30 seconds on a vertical specimen; drips of flaming particles are allowed. V-1: burning stops within 30 seconds on a vertical specimen; drips of particles allowed as long as they are not inflamed. V-0: burning stops within 10 seconds on a vertical specimen; drips of particles allowed as long as they are not inflamed. 5VB: burning stops within 60 seconds on a vertical specimen; no drips allowed; plaque specimens may develop a hole. 5VA: burning stops within 60 seconds on a vertical specimen; no drips allowed; plaque specimens may not develop a hole | Class B (130°C) | ||||||
| Other Properties | |||||||
| Certifications Certifications Confirmation of tested functions, characteristics of a product. | ESF-M3L72-A | ||||||
| RoHS Compliant RoHS Compliant RoHS is a product level compliance based on a European Union Directive which restricts the Use of certain Hazardous Substances in Electrical and Electronic Equipment (RoHS). Products compliant with this directive do not exceed the allowable amounts of the following restricted materials: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) and polybrominated diphenyl ethers (PBDE), with some limited exemptions | Yes | ||||||
| Special Properties | Gasohol Resistant | ||||||
Additional Information
Pricing & Availability
Pricing and Volume Price Breaks for DK15EG-05 Black Insulating Coating Powder are available by contacting us. You cannot order this product directly online. CAPLINQ lists all its prices without taxes, shipping payment charges or discounts. CAPLINQ has warehouses and ships from both Canada and the Netherlands, and if your shipping address is one of these two countries, applicable taxes will be applied. If your shipping address is to the United States, we request your company’s Employer Identification Number (EIN) or Tax Identification Number (TIN). This is a unique 9-digit number assigned by the IRS and is required for all cross-border shipments. Failure to provide this number could result in delays to your order. If your shipping address is within the EU, but outside the Netherlands, then we are required to request your company's Value Added Tax (VAT, BTW, MwSt) number to be able to ship the goods tax-free. For all other countries, no taxes are levied on your orders. Minimum Order Quantity for DK15EG-05 Black Insulating Coating PowderThe minimum order quantity for this package size is (s). Shipping Charges for DK15EG-05 Black Insulating Coating PowderAll prices shown are ex-works CAPLINQ, but during the checkout process, you will be given several shipping options including Canada Post, TNT, UPS or the choice of using your own freight forwarder. Depending on your shipping address, the shipping charges will be calculated as follows:
Payment option for DK15EG-05 Black Insulating Coating PowderDuring the checkout process, you will be presented with several payment options including:
Availability for DK15EG-05 Black Insulating Coating PowderTo the right of the product is a small icon that lets you know the availability and leadtime of the product. This leadtime is the time to ship the product and delivery times vary based on the method of delivery you select at the time you place your order. Contact us if anything is unclear or you need more assistance. |
Technical Specifications
Technical Datasheets for DK15EG-05 Black Insulating Coating PowderTDS (English) |
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Product Reviews
Packaging Details
The following information is specifically related to each unit of measure of DK15EG-05 Black Insulating Coating Powder. If you which to compare this to other product sizes, click on the respective product from the list above and check here for values specific to that product. These values are taken from our internal database and are used in the calculation of the gross weight and packaging dimensions of the goods during shipping. You can use these values to to approximate delivery charges using your own carrier. Each unit of DK15EG-05 Black Insulating Coating Powder has the following:
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